System Overview:
Introducing our Ni-MH Ni-Cd Lithium-Ion Battery Module Cells Automatic Cycle Charge and Discharge Testing Equipment, a versatile solution meticulously designed for the automated and comprehensive testing of battery modules comprising Nickel-Metal Hydride (Ni-MH), Nickel-Cadmium (Ni-Cd), and Lithium-Ion cells. This advanced testing equipment is a critical tool for industries engaged in the development, production, and quality assurance of rechargeable battery modules.
Tailored for battery modules containing Ni-MH, Ni-Cd, and Lithium-Ion cells, this testing equipment finds applications in industries involved in the development, manufacturing, and quality control of rechargeable batteries used in various devices, including electric vehicles, consumer electronics, and renewable energy systems.
Product Features
Multi-Chemistry Compatibility: The testing equipment is engineered to accommodate various battery chemistries, including Ni-MH, Ni-Cd, and Lithium-Ion cells. This versatility ensures a wide range of applications across different battery technologies.
Automatic Cycle Testing: The equipment streamlines the testing process with automated cycle charge and discharge functionality. This feature enables efficient and consistent evaluations of battery modules, ensuring accuracy and repeatability in results.
Modular Design: The equipment is designed with modularity in mind, allowing users to adapt and configure the testing setup based on the specific requirements of Ni-MH, Ni-Cd, or Lithium-Ion battery modules. This modular approach enhances flexibility in testing procedures.
Real-time Data Monitoring: Equipped with real-time data monitoring capabilities, the equipment provides continuous feedback on the performance of battery modules during the automated cycle charge and discharge process. This feature aids in identifying any deviations or anomalies promptly.
User-Friendly Interface: The equipment features a user-friendly interface, facilitating easy operation and navigation through testing parameters. This intuitive design ensures accessibility for technicians and operators, enhancing the overall user experience.
Product Parameters
AC Input Parameters
| Item |
Technical Parameters |
| Wiring Method |
AC220V Three-Phase Five-Wire System |
| Input Power Supply |
AC380V |
| Power Factor |
≥99%(full load) |
| THDi |
≤5%(full load) |
| Maximum feedback efficiency |
≥92%(full load) |
DC output parameters
| Item |
Technical Parameters |
| Voltage range |
Charging Voltage: 0V ~ 60V Discharging Voltage: 6V ~ 60V |
| Voltage Accuracy |
±0.05%FS |
| Voltage Resolution |
1mV |
| Current Range |
0 ~ 240A |
| Current Accuracy |
±0.05%FS |
| Current Resolution |
1mA |
| Current Response Time |
10ms(10%FS ~ 90%FS) |
| Charge/Discharge Conversion Time |
20ms(-90%FS ~ 90%FS) |
| Channel Control Mode |
All channels can be independently controlled. |
| Auxiliary channels |
Each channel is equipped with an auxiliary temperature channel. |
Step Function Features / Function Features of Operation Steps
| Item |
Technical Parameters |
| Minimum Data Logging Time |
10ms |
| Editable Number of Steps |
2000 |
| Number of Step Cycles |
65535 |
| Step Cycle Nesting |
5 |
| Charge and Discharge Modes |
Idle, Pause, Constant Current Charge (CC), Constant Voltage Charge (CV), Constant Resistance Charge (CR), Constant Current Constant Voltage Charge (CCCV), Constant Power Charge (CP), Constant Current Discharge (DC), Constant Power Discharge (DP), Constant Resistance Discharge (DR), Direct Current Internal Resistance Test (DCIR) |
| Termination Criteria |
Voltage, Current, Capacity, Energy, Time, Power, Cycle Count, BMS Parameters, Custom Advanced Parameters (Supporting Single or Multiple Logic AND/OR Combinations) |
| Execution Action Types |
Jump, Pause, Protect, Next Step |
| Importing DBC Files |
Supports File Editing, Saving, and Importing |
| Direct Current Internal Resistance Testing (DCIR) |
Supports DCIR (Direct Current Internal Resistance) test steps, hardware real-time calculation, and supports two types of tests: (V1-V2)/(I1-I2) and (V1-V2)/I. |
| Data Export Methods |
Export data in Excel and CSV formats. |
Protection Functions
| Item |
Technical Parameters |
| AC-Side Protection |
AC Grid Voltage Over/Under Voltage Protection, Surge Protection, Anti-Islanding Protection, Over/Under Frequency Protection, Hardware Overtemperature Protection, Self-Test Protection, etc. |
| DC-Side Protection |
Bus Over/Under Voltage Protection, Hardware Overtemperature Protection, Battery Channel Line Reverse Connection Protection, etc. |
| Battery-Side Comprehensive Protection |
Battery pack total voltage upper/lower limit protection, battery cell voltage upper/lower limit protection, battery temperature upper/lower limit protection, battery charge/discharge current upper limit protection, battery capacity upper/lower limit protection, BMS communication loss protection, network disconnection protection, etc. |
| Ingress Protection (IP) Rating |
IP22 |
| Operating Temperature Range |
0ºC~ 45ºC |
| Cooling Method |
Forced Air Cooling |
| Sound Level |
≤75dB |
Operating Guidelines:
Cycle Testing Initiation: Activate the automated cycle charge and discharge testing process using the equipment's interface. The system will perform the necessary cycles to evaluate the performance of the battery module.
Real-time Monitoring: Utilize the real-time data monitoring feature to observe and analyze the battery module's behavior during the testing process. This enables quick identification of any irregularities or performance issues.
Results Analysis: Review the comprehensive test results displayed on the equipment's interface, including charge and discharge characteristics. Analyze the data to assess the overall health and efficiency of the battery module.
Flexible Configuration: Take advantage of the modular design to configure the testing setup according to the specific requirements of Ni-MH, Ni-Cd, or Lithium-Ion battery modules, ensuring adaptability to diverse testing scenarios.
Our Team:
Audited Supplier 
Audited Supplier 
){kind=link}
){kind=link}