100V EV Storage Battery Module Cycle Life Charging and Discharging Test System

• After-sales Service: Life-Time Sale Service
• Warranty: 1 Year
• Type: Storage Battery Tester
• Test Region: Charge and Discharge
• Application: Lithium-ion Battery
• Customized: Customized
• Model NO.: HD-100V
• Input Power Supply: AC380V
• Chanrging Voltage: 0V~100V
• Discharging Voltage: 6V~100V
• Voltage Resolution: 1mv
• Current Resolution: 1mA
• Transport Package: Wooden Case
• Trademark: HONGDIAN
• Origin: Dongguan
• Production Capacity: 1000pieces/Year

Product Description

Product Description

 

This is  solution meticulously designed for comprehensive testing and evaluation of electric vehicle (EV) storage battery modules. This sophisticated test system is tailored to meet the demanding requirements of industries involved in the development, production, and quality assurance of high-performance EV battery modules.
 

Product Features

 

High Voltage Capability: With an impressive capacity to handle up to 100V, this test system empowers industries to conduct thorough charging and discharging tests on EV storage battery modules. It ensures precise assessments of cycle life, providing valuable insights into the module's durability and performance over time.

Versatile Testing Modes: The system supports various testing modes crucial for EV storage battery module assessments, including constant current charge/discharge, constant voltage charge/discharge, and dynamic cycling. This versatility allows for tailored evaluations to meet the diverse requirements of EV battery applications.

Intelligent Control: Equipped with intelligent control features, the test system facilitates automated adjustments of testing parameters based on real-time feedback. This intelligent functionality optimizes the testing process, ensuring accuracy and repeatability throughout the cycle life tests.

Safety Measures: Safety is paramount, and the test system integrates multiple protection mechanisms. These include safeguards against overcharging, over-discharging, and over-current, creating a secure testing environment and minimizing risks during the assessment of EV storage battery modules.

User-Friendly Interface: The system adopts a user-centric design, featuring an intuitive human-machine interface. This ensures ease of operation, allowing users to navigate through testing parameters effortlessly.

 

Product Parameters

 

AC Input Parameters

Item	Technical Parameters
Wiring Method	AC220V Three-Phase Five-Wire System
Input Power Supply	AC220V
Power Factor	≥99%(full load)
THDi	≤5%(full load)
Maximum feedback efficiency	≥92%(full load)

DC output parameters

Item	Technical Parameters
Voltage range	Charging Voltage: 0V ~ 60V Discharging Voltage: 6V ~ 60V
Voltage Accuracy	±0.05%FS
Voltage Resolution	1mV
Current Range	0 ~ 20A
Current Accuracy	±0.05%FS
Current Resolution	1mA
Current Response Time	10ms(10%FS ~ 90%FS)
Charge/Discharge Conversion Time	20ms(-90%FS ~ 90%FS)
Channel Control Mode	All channels can be independently controlled.
Auxiliary channels	Each channel is equipped with an auxiliary temperature channel.

Step Function Features / Function Features of Operation Steps

Item	Technical Parameters
Minimum Data Logging Time	10ms
Editable Number of Steps	2000
Number of Step Cycles	65535
Step Cycle Nesting	5
Charge and Discharge Modes	Idle, Pause, Constant Current Charge (CC), Constant Voltage Charge (CV), Constant Resistance Charge (CR), Constant Current Constant Voltage Charge (CCCV), Constant Power Charge (CP), Constant Current Discharge (DC), Constant Power Discharge (DP), Constant Resistance Discharge (DR), Direct Current Internal Resistance Test (DCIR)
Termination Criteria	Voltage, Current, Capacity, Energy, Time, Power, Cycle Count, BMS Parameters, Custom Advanced Parameters (Supporting Single or Multiple Logic AND/OR Combinations)
Execution Action Types	Jump, Pause, Protect, Next Step
Importing DBC Files	Supports File Editing, Saving, and Importing
Direct Current Internal Resistance Testing (DCIR)	Supports DCIR (Direct Current Internal Resistance) test steps, hardware real-time calculation, and supports two types of tests: (V1-V2)/(I1-I2) and (V1-V2)/I.
Data Export Methods	Export data in Excel and CSV formats.

Protection Functions

Item	Technical Parameters
AC-Side Protection	AC Grid Voltage Over/Under Voltage Protection, Surge Protection, Anti-Islanding Protection, Over/Under Frequency Protection, Hardware Overtemperature Protection, Self-Test Protection, etc.
DC-Side Protection	Bus Over/Under Voltage Protection, Hardware Overtemperature Protection, Battery Channel Line Reverse Connection Protection, etc.
Battery-Side Comprehensive Protection	Battery pack total voltage upper/lower limit protection, battery cell voltage upper/lower limit protection, battery temperature upper/lower limit protection, battery charge/discharge current upper limit protection, battery capacity upper/lower limit protection, BMS communication loss protection, network disconnection protection, etc.
Ingress Protection (IP) Rating	IP22
Operating Temperature Range	0ºC~ 45ºC
Cooling Method	Forced Air Cooling
Sound Level	≤75dB

Operating Guidelines:

Voltage Configuration: Set the appropriate voltage parameters in accordance with the specifications of the EV storage battery module under examination, ensuring accurate and relevant testing conditions.

Testing Mode Selection: Choose the desired testing mode based on specific requirements, including constant current, constant voltage, or dynamic cycling modes for comprehensive cycle life assessments.

Automated Testing: Utilize the intelligent control features for automated testing of EV storage battery modules throughout their cycle life, streamlining the testing process and ensuring consistent and repeatable results.

Safety Precautions: Activate the safety protocols, including overcharge, over-discharge, and over-current protection, before initiating cycle life testing to maintain a secure testing environment.

Data Analysis: Leverage the system's capabilities for detailed data analysis, gaining insights into the cycle life, efficiency, and longevity of EV storage battery modules.

 

Our Team