60V 240A Li-ion Battery Pack Charging and Discharging Cycler Tester

• After-sales Service: Life-Time Sale Service
• Warranty: 1 Year
• Type: Lithium Battery Pack,Lead-Acid Battery Pack,Nickel
• Test Region: Charge and Discharge
• Application: Lead-Acid Battery, Lithium-Ion Battery
• Customized: Customized
• Model NO.: HD-60V
• Input Power Supply: AC380V
• Chanrging Voltage: 0V~60V
• Discharging Voltage: 6V~60V
• Voltage Accuracy: ±0.05%Fs
• Current Accuracy: ±0.05%Fs
• Transport Package: Wooden Case
• Trademark: HONGDIAN
• Origin: Dongguan
• Production Capacity: 1000pieces/Year

Product Description

Product Description

 

Introducing our 60V 240A Li-ion Battery Pack Charging and Discharging Cycler Tester, a sophisticated solution meticulously designed for evaluating and cycling the charge and discharge performance of Li-ion battery packs. This advanced cycler tester is tailored to meet the stringent demands of industries involved in the development, production, and quality assurance of high-capacity Li-ion battery packs.

Designed specifically for Li-ion battery packs, this cycler tester finds applications in diverse industries, including electric vehicles, portable electronics, renewable energy storage systems, and other sectors relying on high-capacity Li-ion batteries.

 

Product Features

 

High Power Output: With a robust capability to handle up to 60V and 240A, this cycler tester empowers industries with the ability to thoroughly assess and cycle high-capacity Li-ion battery packs commonly used in electric vehicles, renewable energy storage, and various other applications.

Versatile Testing Modes: The system offers a range of testing modes, including precise control over constant current charging, constant current discharging, and cyclic testing. This versatility allows for comprehensive evaluations to ensure optimal performance and longevity of Li-ion battery packs.

Intelligent Cycling Control: Equipped with smart technology, the cycler tester provides automated cycling control, allowing for efficient and continuous testing of Li-ion battery packs. This intelligence streamlines the testing process and contributes to reliable and consistent results.

Safety Measures: Prioritizing safety, the cycler tester incorporates multiple protection mechanisms, including safeguards against overcharging, over-discharging, and over-current. These features ensure a secure testing environment, minimizing risks during charge and discharge cycles.

User-Friendly Interface: The cycler tester adopts a user-centric design, featuring an intuitive human-machine interface. The controls and displays are designed for ease of operation, facilitating seamless navigation through the testing parameters.


 

Product Parameters

 

AC Input Parameters

Item	Technical Parameters
Wiring Method	AC220V Three-Phase Five-Wire System
Input Power Supply	AC380V
Power Factor	≥99%(full load)
THDi	≤5%(full load)
Maximum feedback efficiency	≥92%(full load)

DC output parameters

Item	Technical Parameters
Voltage range	Charging Voltage: 0V ~ 60V Discharging Voltage: 6V ~ 60V
Voltage Accuracy	±0.05%FS
Voltage Resolution	1mV
Current Range	0 ~ 240A
Current Accuracy	±0.05%FS
Current Resolution	1mA
Current Response Time	10ms(10%FS ~ 90%FS)
Charge/Discharge Conversion Time	20ms(-90%FS ~ 90%FS)
Channel Control Mode	All channels can be independently controlled.
Auxiliary channels	Each channel is equipped with an auxiliary temperature channel.

Step Function Features / Function Features of Operation Steps

Item	Technical Parameters
Minimum Data Logging Time	10ms
Editable Number of Steps	2000
Number of Step Cycles	65535
Step Cycle Nesting	5
Charge and Discharge Modes	Idle, Pause, Constant Current Charge (CC), Constant Voltage Charge (CV), Constant Resistance Charge (CR), Constant Current Constant Voltage Charge (CCCV), Constant Power Charge (CP), Constant Current Discharge (DC), Constant Power Discharge (DP), Constant Resistance Discharge (DR), Direct Current Internal Resistance Test (DCIR)
Termination Criteria	Voltage, Current, Capacity, Energy, Time, Power, Cycle Count, BMS Parameters, Custom Advanced Parameters (Supporting Single or Multiple Logic AND/OR Combinations)
Execution Action Types	Jump, Pause, Protect, Next Step
Importing DBC Files	Supports File Editing, Saving, and Importing
Direct Current Internal Resistance Testing (DCIR)	Supports DCIR (Direct Current Internal Resistance) test steps, hardware real-time calculation, and supports two types of tests: (V1-V2)/(I1-I2) and (V1-V2)/I.
Data Export Methods	Export data in Excel and CSV formats.

Protection Functions

Item	Technical Parameters
AC-Side Protection	AC Grid Voltage Over/Under Voltage Protection, Surge Protection, Anti-Islanding Protection, Over/Under Frequency Protection, Hardware Overtemperature Protection, Self-Test Protection, etc.
DC-Side Protection	Bus Over/Under Voltage Protection, Hardware Overtemperature Protection, Battery Channel Line Reverse Connection Protection, etc.
Battery-Side Comprehensive Protection	Battery pack total voltage upper/lower limit protection, battery cell voltage upper/lower limit protection, battery temperature upper/lower limit protection, battery charge/discharge current upper limit protection, battery capacity upper/lower limit protection, BMS communication loss protection, network disconnection protection, etc.
Ingress Protection (IP) Rating	IP22
Operating Temperature Range	0ºC~ 45ºC
Cooling Method	Forced Air Cooling
Sound Level	≤75dB

Operating Guidelines:

Voltage and Current Configuration: Set the appropriate voltage and current parameters in accordance with the specifications of the Li-ion battery pack under examination, ensuring accurate and relevant testing conditions.

Testing Mode Selection: Choose the desired testing mode based on specific requirements, including constant current charging, constant current discharging, or cyclic testing for comprehensive performance assessment.

Automated Cycling: Utilize the intelligent cycling control for automated and continuous testing of Li-ion battery packs, optimizing the efficiency of charge and discharge cycles.

Safety Precautions: Before initiating testing, ensure that the safety protocols, including overcharge, over-discharge, and over-current protection, are activated to maintain a secure testing environment.

Data Analysis: Leverage the system's capabilities for detailed data analysis, gaining insights into the performance, efficiency, and longevity of Li-ion battery packs.

Our "60V 240A Li-ion Battery Pack Charging and Discharging Cycler Tester" stands as a state-of-the-art solution, empowering industries to conduct comprehensive and reliable testing of Li-ion battery packs for diverse applications.