Lithium-Ion Battery Module/Pack Temperature Monitoring Auto Cycle Charging and Discharging Comprehensive Performance on-Line Tester

• Customization: Available
• After-sales Service: Life-Time Sale Service
• Warranty: 1 Year
• Model NO.: HD-60V120A4-12CH
• Type: Finished Batteries Tester
• Test Region: All
• Application: Lithium-ion Battery
• Customized: Customized
• Input Power Supply: AC380V
• Voltage Accuracy: ±0.05%Fs
• Current Accuracy: ±0.05%Fs
• Current Response Time: 10ms(10%Fs ~ 90%Fs)
• Charge/Discharge Conversion Time: 20ms(-90%Fs ~ 90%Fs)
• Transport Package: Wooden Case
• Specification: 686mm X 730mm X 1960mm
• Trademark: HONGDIAN
• Origin: Dongguan
• HS Code: 9030899090
• Production Capacity: 1000pieces/Year

Product Description

Product Description

 

Introducing our Electric Vehicle Lithium-Ion Battery Module/Pack Temperature Monitoring Auto Cycle Charging and Discharging Comprehensive Performance On-Line Tester, a cutting-edge solution meticulously designed for real-time monitoring and comprehensive performance evaluation of Lithium-Ion battery modules and packs used in electric vehicles (EVs). This state-of-the-art tester incorporates temperature monitoring, automated cycle charging and discharging, and online capabilities, making it an indispensable tool for industries engaged in EV battery development, production, and quality assurance.
 

Product Features

 

Temperature Monitoring: The tester integrates advanced temperature monitoring capabilities, allowing continuous tracking of temperature variations during the charging and discharging cycles. This feature ensures a comprehensive assessment of battery performance under different thermal conditions.

Auto Cycle Charging and Discharging: Streamlining the testing process, the equipment features automated cycle charging and discharging functionality. This automation enhances efficiency and consistency in evaluating the overall performance, durability, and energy efficiency of Lithium-Ion battery modules and packs.

Real-time Data Monitoring: Equipped with real-time data monitoring capabilities, the tester provides immediate feedback on the performance of battery modules and packs during the online testing process. This real-time monitoring enables quick identification of any deviations or anomalies.

Comprehensive Performance Evaluation: The tester conducts a thorough evaluation of various performance parameters, including capacity, voltage, and energy efficiency. This comprehensive analysis provides valuable insights into the overall health and functionality of Lithium-Ion battery modules and packs in electric vehicles.

User-Friendly Interface: Featuring a user-friendly interface, the tester ensures easy operation and navigation through testing parameters. This intuitive design makes the testing process accessible for technicians and operators, enhancing overall usability.
 

Product Parameters

Product images appearance and channnels are for reference only and can be customized according to customer needs
Generally, different devices size are selected based on the customer's total power or the range of the battery pack voltage and Ampere
 

AC Input Parameters

Item	Technical Parameters
Wiring Method	AC380V Three-Phase Five-Wire System
Input Power Supply	AC380V
Power Factor	≥99%(full load)
THDi	≤5%(full load)
Maximum feedback efficiency	≥92%(full load)

DC output parameters

Item	Technical Parameters
Voltage range	Charging Voltage: 0V ~ 60V Discharging Voltage: 6V ~ 60V
Voltage Accuracy	±0.05%FS
Voltage Resolution	1mV
Current Range	-120A ~ 120A
Current Accuracy	±0.05%FS
Current Resolution	1mA
Current Response Time	10ms(10%FS ~ 90%FS)
Charge/Discharge Conversion Time	20ms(-90%FS ~ 90%FS)
Channel Control Mode	All channels can be independently controlled.
Auxiliary channels	Each channel is equipped with an auxiliary temperature channel.

Step Function Features / Function Features of Operation Steps

Item	Technical Parameters
Minimum Data Logging Time	10ms
Editable Number of Steps	2000
Number of Step Cycles	65535
Step Cycle Nesting	5
Charge and Discharge Modes	Idle, Pause, Constant Current Charge (CC), Constant Voltage Charge (CV), Constant Resistance Charge (CR), Constant Current Constant Voltage Charge (CCCV), Constant Power Charge (CP), Constant Current Discharge (DC), Constant Power Discharge (DP), Constant Resistance Discharge (DR), Direct Current Internal Resistance Test (DCIR)
Termination Criteria	Voltage, Current, Capacity, Energy, Time, Power, Cycle Count, BMS Parameters, Custom Advanced Parameters (Supporting Single or Multiple Logic AND/OR Combinations)
Execution Action Types	Jump, Pause, Protect, Next Step
Importing DBC Files	Supports File Editing, Saving, and Importing
Direct Current Internal Resistance Testing (DCIR)	Supports DCIR (Direct Current Internal Resistance) test steps, hardware real-time calculation, and supports two types of tests: (V1-V2)/(I1-I2) and (V1-V2)/I.
Data Export Methods	Export data in Excel and CSV formats.

Protection Functions

Item	Technical Parameters
AC-Side Protection	AC Grid Voltage Over/Under Voltage Protection, Surge Protection, Anti-Islanding Protection, Over/Under Frequency Protection, Hardware Overtemperature Protection, Self-Test Protection, etc.
DC-Side Protection	Bus Over/Under Voltage Protection, Hardware Overtemperature Protection, Battery Channel Line Reverse Connection Protection, etc.
Battery-Side Comprehensive Protection	Battery pack total voltage upper/lower limit protection, battery cell voltage upper/lower limit protection, battery temperature upper/lower limit protection, battery charge/discharge current upper limit protection, battery capacity upper/lower limit protection, BMS communication loss protection, network disconnection protection, etc.
Ingress Protection (IP) Rating	IP22
Operating Temperature Range	0ºC~ 45ºC
Cooling Method	Forced Air Cooling
Sound Level	≤75dB

Applications:

This testing equipment finds applications in industries involved in the development, manufacturing, and quality control of advanced rechargeable batteries used in electric vehicles.


Operating Guidelines:

Temperature Setting: Configure the temperature monitoring parameters based on the desired testing conditions. This allows for the assessment of battery performance under different temperature scenarios.

Cycle Testing Initiation: Activate the automated cycle charging and discharging testing process using the equipment's interface. The system will perform the necessary cycles to comprehensively evaluate the performance of Lithium-Ion battery modules and packs.

Real-time Monitoring: Utilize the real-time data monitoring feature to observe and analyze the battery modules' and packs' behavior during the testing process. This capability facilitates quick identification of any irregularities or performance issues.

Results Analysis: Review the comprehensive test results displayed on the equipment's interface, including temperature profiles, charge and discharge characteristics, and energy efficiency. Analyze the data to assess the overall health and efficiency of Lithium-Ion battery modules and packs.

Online Testing Capability: Benefit from the online testing capability, allowing the evaluation of battery performance in real-world operating conditions, providing a more accurate representation of their behavior in electric vehicles.



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