60V 100V 120V 150V Battery Pack Testing Machine for Module Test

• After-sales Service: Life-Time Sale Service
• Warranty: 1 Year
• Type: Finished Batteries Tester
• Test Region: All
• Application: Lithium-ion Battery
• Customized: Customized
• Model NO.: HD-MODULE TESTING
• Input Power Supply: AC380V
• Voltage Accuracy: ±0.05%Fs
• Voltage Resolution: 1mv
• Current Accuracy: ±0.05%Fs
• Current Resolution: 1mA
• Transport Package: Wooden Case
• Trademark: HONGDIAN
• Origin: Dongguan
• Production Capacity: 1000pieces/Year

Product Description

Product Description

 

Our  Battery Pack Testing Machine for Module Test stands as a pinnacle in battery testing technology. This highly versatile system is engineered to provide a comprehensive solution for testing battery packs, offering flexibility and precision.

 

Product Applications

 

Designed specifically for battery pack testing during module tests, this machine finds applications in industries involved in electric vehicles, renewable energy storage, and other applications where high-voltage battery packs are employed.
 

Product Features

 

Multifunctionality: This testing machine excels in its ability to perform a variety of testing modes, including constant current charge/discharge, constant voltage charge/discharge, and stepped charge/discharge. This versatility ensures it can meet diverse testing requirements for battery packs in the range of 60V to 150V.

High Precision: With a focus on precision, the machine delivers highly accurate measurements. This level of accuracy is critical for detailed analysis and evaluation of battery pack performance during module testing.

Smart Technology: Intelligent features are integrated into the system, allowing for automatic adjustments of testing parameters based on real-time feedback. This smart functionality enhances efficiency and ensures optimal testing conditions, adapting to varying module specifications.

Safety and Reliability: The machine prioritizes safety with a robust set of protection features, including safeguards against overcharge, over-discharge, and over-current. These multiple layers of protection guarantee a secure and reliable testing process, reducing risks during module testing.

User-Friendly Interface: A user-centric design is adopted, featuring a friendly human-machine interface. This ensures ease of operation, and the intuitive interface simplifies the testing process, making it accessible for users with varying levels of expertise.


 

Product Parameters

 

AC Input Parameters

Item	Technical Parameters
Wiring Method	AC220V Three-Phase Five-Wire System
Input Power Supply	AC220V
Power Factor	≥99%(full load)
THDi	≤5%(full load)
Maximum feedback efficiency	≥92%(full load)

DC output parameters

Item	Technical Parameters
Voltage range	Charging Voltage: 0V ~ 60V Discharging Voltage: 6V ~ 60V
Voltage Accuracy	±0.05%FS
Voltage Resolution	1mV
Current Range	0 ~ 20A
Current Accuracy	±0.05%FS
Current Resolution	1mA
Current Response Time	10ms(10%FS ~ 90%FS)
Charge/Discharge Conversion Time	20ms(-90%FS ~ 90%FS)
Channel Control Mode	All channels can be independently controlled.
Auxiliary channels	Each channel is equipped with an auxiliary temperature channel.

Step Function Features / Function Features of Operation Steps

Item	Technical Parameters
Minimum Data Logging Time	10ms
Editable Number of Steps	2000
Number of Step Cycles	65535
Step Cycle Nesting	5
Charge and Discharge Modes	Idle, Pause, Constant Current Charge (CC), Constant Voltage Charge (CV), Constant Resistance Charge (CR), Constant Current Constant Voltage Charge (CCCV), Constant Power Charge (CP), Constant Current Discharge (DC), Constant Power Discharge (DP), Constant Resistance Discharge (DR), Direct Current Internal Resistance Test (DCIR)
Termination Criteria	Voltage, Current, Capacity, Energy, Time, Power, Cycle Count, BMS Parameters, Custom Advanced Parameters (Supporting Single or Multiple Logic AND/OR Combinations)
Execution Action Types	Jump, Pause, Protect, Next Step
Importing DBC Files	Supports File Editing, Saving, and Importing
Direct Current Internal Resistance Testing (DCIR)	Supports DCIR (Direct Current Internal Resistance) test steps, hardware real-time calculation, and supports two types of tests: (V1-V2)/(I1-I2) and (V1-V2)/I.
Data Export Methods	Export data in Excel and CSV formats.

Protection Functions

Item	Technical Parameters
AC-Side Protection	AC Grid Voltage Over/Under Voltage Protection, Surge Protection, Anti-Islanding Protection, Over/Under Frequency Protection, Hardware Overtemperature Protection, Self-Test Protection, etc.
DC-Side Protection	Bus Over/Under Voltage Protection, Hardware Overtemperature Protection, Battery Channel Line Reverse Connection Protection, etc.
Battery-Side Comprehensive Protection	Battery pack total voltage upper/lower limit protection, battery cell voltage upper/lower limit protection, battery temperature upper/lower limit protection, battery charge/discharge current upper limit protection, battery capacity upper/lower limit protection, BMS communication loss protection, network disconnection protection, etc.
Ingress Protection (IP) Rating	IP22
Operating Temperature Range	0ºC~ 45ºC
Cooling Method	Forced Air Cooling
Sound Level	≤75dB

 

Usage Guidelines

 

Mode Selection: Choose the appropriate testing mode based on specific module testing requirements, selecting from constant current, constant voltage, or stepped charge/discharge modes.

Voltage Configuration: Configure testing parameters such as voltage settings, ensuring alignment with the specifications of the battery module under examination.

Safety Precautions: Prioritize safety by ensuring that protective features, including overcharge, over-discharge, and over-current protection, are enabled before initiating module testing.

Data Analysis: Utilize the system's high-precision measurements for in-depth data analysis, drawing insights into the performance and efficiency of battery packs during module testing.

Routine Maintenance: Perform regular checks and maintenance to ensure the continued accuracy and reliability of the testing machine, particularly when testing high-voltage modules.

Our  Battery Pack Testing Machine for Module Test  stands as a sophisticated and user-friendly solution, catering to the complex testing needs of high-voltage battery modules across various industries.

 

Our Team